To eliminate this a bend relief is added so the edge of the sheet metal is perpendicular to the bend.
Relief sheet metal.
Click corner relief sheet metal toolbar or insert sheet metal corner relief.
The model must have three bends where the bend lines meet.
In the corner relief propertymanager under scope select the sheet metal body to which to apply the corner relief.
In sheet metal a bend relief is an incision cut along the sides of a planned bend.
Select an item see the note below.
When designing parts for laser cutting one should not make holes smaller than the thickness of the material.
When sheet metal makes a transition from a bend to a flat surface or to another bend it tends to rip and tear.
Though bend relief lengths and widths vary between projects they all share a common goal.
In general a minimum bend relief is equal to the material thickness plus the inside bend radius.
Under corners click collect all corners to list all corners in the sheet metal body.
Enter relief size by bend radius ratio or force bend reliefs.
This is due to excessive localized stresses from the work hardening forces imposed on the metal.
The corner relief is applied at the common intersection point of the bend lines.
See the picture on the side for an example.
Similarly insufficient bend radius may lead to brittle fracture failure of the sheet metal.
Each corner of the t is at risk of tearing if the relevant line segment is bent without proper bend relief.
Preventing tearing and part deformation during the bending process.
Click the create relief tool button on the sheet metal ribbon tab.
Do one of the following.
For example if you make a partial flange as above using all the defaults the software makes relief cuts at the end of the bends as shown to the right.
Type smreliefcreate in the command bar.
Bends in sheet metal are manufactured using sheet metal brakes.
Select a hard edge bend face flange face or 3d solid entire model.
Sheet metal parts with a minimum of 0 9mm to 20mm in thickness can be manufactured.
Synchronous sheet metal is pretty cool even cooler than just normal synchronous modeling if you ll excuse that word.
Creates a corner relief where two bends meet.
Creates a corner relief where three bends meet at one common point.
You can add a corner relief to a single sheet metal body.
A 1 degree tolerance on all bend angles.
Bend relief and collars near pierced areas strengthen sheet metal parts.